TU Darmstadt / ULB / TUprints

Workpiece image-based tool wear classification in blanking processes using deep convolutional neural networks

Molitor, Dirk Alexander ; Kubik, Christian ; Hetfleisch, Ruben Helmut ; Groche, Peter (2025)
Workpiece image-based tool wear classification in blanking processes using deep convolutional neural networks.
In: Production Engineering : Research and Development, 2022, 16 (4)
doi: 10.26083/tuprints-00028554
Article, Secondary publication, Publisher's Version

[img] Text
s11740-022-01113-2.pdf
Copyright Information: CC BY 4.0 International - Creative Commons, Attribution.

Download (1MB)
Item Type: Article
Type of entry: Secondary publication
Title: Workpiece image-based tool wear classification in blanking processes using deep convolutional neural networks
Language: English
Date: 16 January 2025
Place of Publication: Darmstadt
Year of primary publication: August 2022
Place of primary publication: Berlin ; Heidelberg
Publisher: Springer
Journal or Publication Title: Production Engineering : Research and Development
Volume of the journal: 16
Issue Number: 4
DOI: 10.26083/tuprints-00028554
Corresponding Links:
Origin: Secondary publication DeepGreen
Abstract:

Blanking processes belong to the most widely used manufacturing techniques due to their economic efficiency. Their economic viability depends to a large extent on the resulting product quality and the associated customer satisfaction as well as on possible downtimes. In particular, the occurrence of increased tool wear reduces the product quality and leads to downtimes, which is why considerable research has been carried out in recent years with regard to wear detection. While processes have widely been monitored based on force and acceleration signals, a new approach is pursued in this paper. Blanked workpieces manufactured by punches with 16 different wear states are photographed and then used as inputs for Deep Convolutional Neural Networks to classify wear states. The results show that wear states can be predicted with surprisingly high accuracy, opening up new possibilities and research opportunities for tool wear monitoring of blanking processes.

Uncontrolled Keywords: Tool condition monitoring, Deep learning, Wear detection, Smart manufacturing, Industry 4.0, Blanking
Status: Publisher's Version
URN: urn:nbn:de:tuda-tuprints-285547
Classification DDC: 600 Technology, medicine, applied sciences > 620 Engineering and machine engineering
600 Technology, medicine, applied sciences > 670 Manufacturing
Divisions: 16 Department of Mechanical Engineering > Institut für Produktionstechnik und Umformmaschinen (PtU) > Process chains and forming units
Date Deposited: 16 Jan 2025 09:49
Last Modified: 16 Jan 2025 09:49
SWORD Depositor: Deep Green
URI: https://tuprints.ulb.tu-darmstadt.de/id/eprint/28554
PPN:
Export:
Actions (login required)
View Item View Item